Dow moves ahead with the RENUVA™ Mattress Recycling Program

30 May 2020

Dow Polyurethanes (PU), a business division of Dow, is proud to announce a breakthrough in its RENUVA™ Mattress Recycling Program with a plan to install a pioneering industrial scale production facility at Orrion Chemicals Orgaform in Semoy, France.

The RENUVA™ Mattress Recycling Program will take discarded mattress foam and turn it back into raw material (polyol) through chemical recycling, the process of converting waste into feedstock. The new raw material can then be used in flexible or rigid foam products to go into applications such as building insulation boards and even back into new mattresses.

Every year, around 30 million mattresses are thrown away in Europe. If they were all stacked up, the pile would be 678 times the height of Mount Everest1. This new initiative will help enable a more circular economy for polyurethanes by ensuring the applications they are used in can be recycled, and it can help the EU reach its goal of having 65% of municipal waste recycled by 2030.

This new development builds on Dow’s existing collaboration with process know-how and turnkey installations provider H&S Anlagentechnik, announced in 2017.

“At Dow we’re passionate about integrating sustainability into all aspects of the Polyurethane lifecycle. This development will represent a significant step towards achieving circularity for a product which traditionally poses significant challenges for recycling,” said Ana Carolina Haracemiv, commercial director for Europe, Middle East, Africa, India (EMEAI)- Dow Polyurethanes.

“Through RENUVATM our ambition is to address some of the circular economy goals set out in the EU’s Green Deal and in national waste management strategies of countries like France,” stated Marcel Moeller, global marketing and sustainability director- Dow Polyurethanes.

“This new cooperation will reinforce Orrion Chemicals Orgaform’s commitment to sustainable development,” said Christian Siest, president - Orrion Chemicals Orgaform. “We will be proud to build an industrial scale production unit for recycling end-of-life foam and be selected as a partner by Dow. This will be a major investment that fits the growth strategy of our company.”

The installation is expected to take place during the second half of 2020, with the first batch of RENUVA™ polyols expected to be delivered in the first half of 2021. Discover more about Dow’s RENUVATM Program by visiting us at www.dow.com/renuva.

1 Assuming an average mattress height of 20 cm – height of Mount Everest is 8848m

About Dow Polyurethanes
Dow Polyurethanes develops and delivers a broad portfolio of technologies and customized solutions to customers in a variety of industries under its DurableScience, ComfortScience and InsulationScience category brands. Applications range from industrial and infrastructure solutions, to consumer comfort solutions in flooring, furniture, bedding and footwear, to automotive solutions for vehicle interior, and energy-efficient insulation materials. The business manufactures and sells key chemical components as well as fully-formulated polyurethane systems for rigid, semi-rigid and flexible foams, and coatings, adhesives, sealants, elastomers and composites. Dow is the world's largest producer of propylene oxide (PO), propylene glycol (PG), and polyether polyols, and is a leading producer of quality aromatic isocyanates, such as MDI. Striving to meet the specific needs of its customers in their local geographic regions, Dow Polyurethanes operates a global network of production sites and systems houses, as well as innovation and service centers. The business has an ongoing initiative to lead the industry in providing high-performance products that meet critical market needs and contribute to a more comfortable, healthier and resilient society. For more information, visit www.dowpolyurethanes.com and follow us on Twitter and LinkedIn

About Dow
Dow  combines global breadth, asset integration and scale, focused innovation and leading business positions to achieve profitable growth. The Company’s ambition is to become the most innovative, customer centric, inclusive and sustainable materials science company. Dow’s portfolio of plastics, industrial intermediates, coatings and silicones businesses delivers a broad range of differentiated science-based products and solutions for its customers in high-growth market segments, such as packaging, infrastructure and consumer care. Dow operates 109 manufacturing sites in 31 countries and employs approximately 36,500 people. Dow delivered sales of approximately $43 billion in 2019. References to Dow or the Company mean Dow Inc. and its subsidiaries. For more information, please visit www.dow.com or follow @DowNewsroom on Twitter.

For further information, please contact:

Neil Fernandes
Dow Polyurethanes
nmfernandes@dow.com

Patrick Kennedy
Porter Novelli
+32 49 97 303 96
patrick.kennedy@porternovelli.be

 

Source: dow.com